Success Stories : Case Studies
Improved Painting Process
INDUSTRY:
Aerospace
SITUATION:
Company relied on 100% rework during the assembly process to touch up the paint on product surfaces. They needed to improve productivity in manufacturing.
PAIN:
- Long product lead times
- Shipping delays
- Customer dissatisfaction
REASONS FOR PAIN:
- Variation in paint application methods
- Damaged paint surfaces
- Poor handling and transportation during wheel assembly process
IMPACT OF PAIN:
- Poor on-time delivery ratings
- Lack of response to customer requirements
- Inability to produce parts based on customer demand
SIMONS-WHITE PROVIDED:
Six Sigma hands-on training, coaching and implementation
RESULTS:
- 86-67 reduction in non-conformances
- 50% reduction in rework
- Substantial cost savings
